|
项目与内容 Item |
| 1.0 |
工厂自我评估表 Wal-Mart Factory Pre-Audit Questionnaire |
| 1.1 |
工厂简介 Brief introduction of factory |
| 1.2 |
营业执照 Business license |
| 1.3 |
公司组织架构图 Organization chart |
| 1.4 |
（公司）厂区/厂房平面图 Factory's plane figure floor plans |
| 1.5 |
生产工序流程图 Production process chart |
| 1.6 |
管理体系证书(质量/不保/社会责任等) Certificate of various management systems ISO9001/ISO4001/ICTE/GSCP.etc |
| 2.1 |
虫鼠控制/防潮防霉控制程序(制度)及记录 Documented pests/mildew and moisture control program |
| 2.2 |
利器(刀片,断针等)收发控制/断针控制/验针记录Procedure and records of sharp tools control program |
| 3.1 |
利器设备校验程序/记录和报告Procedure records of equipment calibration |
| 3.2 |
设备(生产机器检验设备/工具/备件)清List of machines, tools,spare parts and equippments |
| 3.3 |
设备维修保养记录 Maintenance and repairing records for machine/equipment |
| 4.1 |
质量手册(质量方针/目标)/程序文件Quality manual/procedures |
| 4.2 |
客户投诉处理程序及记录Procedure and records of cuslomer including |
| 4.3 |
产品紧急事故处理程序(包括召回程序)及记录Recall program including procedure and records when applicable |
| 4.4 |
品管组织架构图Organization chart of QMS/QC |
| 4.5 |
质量管理体系/控制关键人员职责Role and Responsibility of QC porsonnel |
| 4.6 |
定期不定期质量管理体系/控制会议的机制及记录Mechanism and records of regular/irregular review/meeting on QNS/QC |
| 4.7 |
潜在危害风险评估(物理异物如金属,玻璃等/化学/微生物方面的危害)Risk assessment to identify hazards from chemicals/raw materials/process/
equipment and tools |
| 4.8 |
控制(生产及产品受物理异物/化学微生物等)污染风险的控制程序及记录(可能对产品或人造成伤害)Procedures and records about control risk of
physical/chemical/biological contamination (which may damage the product and personnel) |
| 5.1 |
来料检验控制程序Procedure of quality control on incoming materials |
| 5.2 |
各种来料检验标准及缺陷分类 Insection criteria (e.g.sampling plan/AQL/defective classification) |
| 5.3 |
IQC来料检验报告/不良品处理(退货,挑选及让步接收等)记录Inspection/test reports of incoming materials including rejected items and concession
when applicable |
| 5.4 |
来料中免检产品的符合性证书或测试报告Certificate of compliance or test report of incoming materials when applicable |
| 5.5 |
物料库存/周转控制的程序或规定Procedure/rules of materials rotation control and inventory manegement warehouse (e.g.FIFO) |
| 5.6 |
供应商评审程序及记录(包括初次供应商挑选批准评估及后续定期的供应商表现评估)Supplier Assessment System (including initial evaluation and
regular assessment) |
| 5.7 |
供应商来料状况统计KPI of ongoing performance |
| 6.1 |
产品设计程序及记录(适合时)Procedure and records of product design when applicable |
| 6.2 |
(量产前进行)试产的制度记录及相应的纠正改善措施(有需要时Mechanism of pilot-run and the corresponding CAP when applicable) |
| 6.3 |
产前会议制度及记录Procedure/records of pre-production meeting |
| 6.4 |
制造各工序包括包装的作业指导书/规格要求,参考样板,批准板,Working instruction/specification/approval and reference sample for manufacturing
and packing |
| 6.5 |
过程质量控制的程序/标准/记录(首件检验,在线检验 ,巡检,抽检,全检.批次检验)Procedure/criteria/records of IPQC(first piece inspection,online
inspection,lot inspection etc) |
| 6.6 |
过程不良处理机制及记录Procedure of non-conformance control during manufacturing |
| 6.7 |
过程不良的纠正预防CAP in case of rejected products/lots of semi-products |
| 7.1 |
终检验程序(可能多种形式,叫法也可能不同)包括FQC或OQC或QA Procedure of final inspection (e.g.FQC/OQC/QA) |
| 7.2 |
终检验标准(可能多种形式,叫法也可能不同)包括FQC或OQC或QA Inspection criteria/specification and reference sample/records of final inspection |
| 7.3 |
成品不良处理机制及记录Procedure of non-conformance control of finished products |
| 7.4 |
成品不良的纠正预防CAP in case of rejected products/lots |
| 7.5 |
成品出货放行机制Procedure of shipment release |
| 7.6 |
标识及可追溯性:批次标识/日期标 Identification and traceability (batch testing manual/testing records) |
| 8.1 |
内部测试清单/测试手册(操作指引)/测试记录 List of in-house testing/testing manual/testing records |
| 8.2 |
仪器校验记录Calibration of testing equipment |
| 8.3 |
测试人员资质培训记录Trainng records of testing technician |
| 9.1 |
培训的机制及记录(包括入职前,岗前培训,定期培训,包括普通操作员/检验员/工程技术人员)Training procedure and records (pre-work training, onjob
training and regular training) for workers /QC members/technician/engineers |
| 9.2 |
对熟练工技人员的招聘前的考核Pre-hire test for skilled personnel |
